We wanted to test the effects of changing the substrate bias during the Si deposition step similar to what Dave Fang had done so many years ago. Attached is a couple of plots showing the effect of varying substrate bias on pore size and porosity. He used 15 nm thick a-Si and an anneal at 1000 C, 100 C/s, 60 s.
The second plot contains effects on both pore size and porosity for 3, 5, 7 and 10 W biases. We used a 25/30/25 stack with a final anneal of 1050 C, 100 C/s for 60 s. (It’s not a perfect comparison, but we can sell the final TEM samples. Also, we are really just trying to see if 5 W is still providing us with the largest pores and highest porosity possible)
It looks like 5 W remains an optimal substrate bias. 3 and 7 W produce very similar pore sizes and porosities, while 10 W decreases the porosity by a couple percent.
In short, we plan to continue using 5 W substrate bias.

